GENERAL EDUCATION: This course does not fulfill a General Education requirement.

DESCRIPTION: Lab for ME 131. Operating principles of basic machine tools.
TAUGHT: Fall, Winter, Summer
CONTENT AND TOPICS: The student will be introduced and required to apply the following basic machine tool concepts:
1. Shop safety
2. Turning machines (lathe) and basic operations
3. Chip formation
4. Cutting speeds, feeds and infeeds
5. Tool materials and workpiece materials and their relationship to the above machining paramenters
6. Tool life as a function of tool material, workpiece material, cutting speed, infeed, and feedrate
7. Drilling machines and drilling operations
8. Threading principles and thread cutting
9. Tapers and taper turning
10. Basic metallurgy and heat treating operations
GOALS AND OBJECTIVES: The student will:
1. Understand engineering materials and properties.
a) Mechanical properties
b) Physical poroperties
c) Metals: Ferrous, Nonferrous, Alloys
d) Heat treating methods to change physical properties
2. Understand principles of measuring and quality control.
a) Dimensions, tolerances, and fits
b) Precision measuring tools
c) Statistical methods of evaluating quality and process capability.
3. Understand material removal processes.
a) Theory of chip formation
b) Machining parameters; Speed, Feedrate, Infeed
c) Tool life calculations
4. Understand methods of casting materials.
a) Sand casting
b) Fixed mold casting
c) Investment casting
5. Develop team skills to participate in group design and manufacturing projects.
a) Group design and analysis
b) Design process
- Conceptual ideas
- Evaluation and elimination techniques
- Design reviews
c) Material selection
d) Manufacturing methods
e) Develop group problem-solving skills, Brainstorming, Cause and effect diagrams, etc.
f) Develop group participation and communication skills.
REQUIREMENTS: Students are expected to attend all lectures and laboratory sessions. If it is necessary to be absent at any of these sessions, the student should make pre-arrangements with the instructor. PARTICULARLY if a laboratory session is missed the student must chedk with the instructor before running any of the laboratory equipment. This is for the student's personal safety, as well as protecting the laboratory equipment from possible damage.
PREREQUISITES: Concurrent enrollment in ME 131
EFFECTIVE DATE: January 2003